Intake+Air+Distribution+and+Filtering.pdf

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Intake Air Distribution and Filtering - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - Intake Air Distribution and Filtering
Description and Operation
S-MAX/Galaxy 2006.5 (02/2006-)
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ItemPart Number
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Description
Electronic throttle body
Intake air resonator
Air cleaner to intake air resonator pipe
Air cleaner cover
Air cleaner element
Air cleaner housing
Noise, vibration and harshness (NVH) foam
Air cleaner intake pipe
Air cleaner outlet pipe
Positive crankcase ventilation (PCV) hose
Intake Air Distribution and Filtering - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - Air Cleaner
Removal and Installation
S-MAX/Galaxy 2006.5 (02/2006-)
Print
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Remove the left-hand headlamp assembly.
Refer to:
Headlamp Assembly
(417-01 Exterior
Lighting, Removal and Installation).
2.
Torque:
3 Nm
3.
Installation
CAUTION: Make sure that the inside of
the pipe ends are clean and free of oil
residue.
To install, reverse the removal procedure.
1.
Intake Air Distribution and Filtering - 2.0L
EcoBoost SCTi (149kW/203PS) - MI4 -
Intake Air Distribution and Filtering -
Component Location
Description and Operation
S-MAX/Galaxy 2006.5 (02/2006-)
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Item Description
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Outlet line, air cleaner
The
MAF (mass air flow)
sensor
Air cleaner case
Inlet line, air cleaner
The
MAPT (manifold absolute pressure and temperature)
sensor
Charge Air Coolers
Outlet line, intercooler
Inlet line, intercooler
Intake Air Distribution and Filtering - 2.0L
EcoBoost SCTi (149kW/203PS) - MI4 - Air
Cleaner
Removal and Installation
S-MAX/Galaxy 2006.5 (02/2006-)
Print
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Remove the left-hand headlamp assembly.
Refer to:
Headlamp Assembly
(417-01 Exterior
Lighting, Removal and Installation).
2.
3.
Torque:
10 Nm
4.
Installation
1. To install, reverse the removal procedure.
Intake Air Distribution and Filtering - 2.0L
EcoBoost SCTi (149kW/203PS) - MI4 -
Charge Air Cooler
Removal and Installation
S-MAX/Galaxy 2006.5 (02/2006-)
Print
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Refer to:
Lifting
(100-02 Jacking and Lifting,
Description and Operation).
2.
3.
4.
1.
Torque:
3 Nm
2.
Torque:
5 Nm
Installation
CAUTION: Make sure that the inside of
the pipe ends are clean and free of oil
residue.
To install, reverse the removal procedure.
1.

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