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WAR
DEPARTMENT
TM
TECHNICAL
9-803
MANUAL
%-TON 4x4 TRUCK
(WILLYS-OVERLAND
MODELMB
and
FORDMODELGPW)
WAR
DEPARTMENT
.
FEBRUARY
1944
Washington
: 1947
WAR DE?ARTMENT
Washington 25, D. C., 22 February 1944
TM 9-803, J/4-ton 4 x 4 Truck (Willys-Overland
Model MB and Ford
Model GPW), is published for the information and guidance of all
concerned.
[A. G. 300.7 (17
November
43))
BY ORDEROFTHESECRETARYOFWAR:
G. C. MARSHALL,
Chief of Staff.
OFFICIAL:
’
J. A. ULTO,
Major General,
The Adjutant
General.
DISTRIBUTION:C&H
(1).
(For explanation of symbols, see FM 2 l-6)
2
TM
9-803
TRUCK (WILLYS-OVERLAND
and KbR0 MODEL GPW)
CONTENTS
pmmgraphr
Pmges
%K!TION
1
II
III
IV
V
.
Introduction.
. . . . .
..
..
Dcacription and
tabulated data.
Driving control8
and operation.
.
Operation under unusual
conditiona..................
First echelon preventive
maintenance service.
. . . . . .
Lubrication.
....
Tools and equipment stowage on
the vehicle.
. . .
..
.. ..
1
2-3
4-6
7-11
12-16
17-18
19-21
5-9
10-12
13-20
21-27
28-36
37-48
49-5 1
VI
VII
CART TWO-VEHICLE
SICTION
VIII
MAINTENANCE
INSTRUCTIONS
.
.
..
. ...
.
.
..
..
22
23
24-26
27-28
29-49
52
53-67
68-72
73
74-103
Record of modifications.
,
IX
X
XI
XII
XIII
Second
echelon preventive
maintenance.
.
..
New vehicle run-in test.
.
Organization
tools and
equipment.
. .
.
...
. .
Trouble shooting.
. . .
Engine-description,
data,
maintenance, and adjustment
in vehicle.
. . . . .
.
.
.
Engine-removal
Ignition system.
and installation
.... .. .
..
50-59
60-61
62-69
70-78
104-115
116-117
118-125
126-136
137-143
144-145
146-149
XIV
xv
XVI
XVII
XVIII
XIX
Fuel and air intake and exhaust
systems....................
cooling
starting
system.
. . . . .
nystem . . . . . . . . .
3
..
...
79-86
87-90
91-94
Generating system.
. . . . . . . . . . .
TM
9-803
l/,-TON
4 x 4 TRUCK (WILLYS-OVERLAND
and FORD MODEL GPW)
MODEL MB
Paragraphs
Pages
SECTION
XX
XXI
Battery and lighting system.
.
Clutch.......................
Transmission.
Transfer case..
.....
....
.
.
.
95-106
107-112
113-116
. .
117-121
122-125
126-137
138-145
146-152
153-157
.
158-l 63
164-175
176-179
150-166
167-171
172-175
176-178
179-180
181-188
189-192
193-204
205-210
211-215
216-220
221-227
228-232
233-234
235
XXII
XXIII
XXIV
xxv
XXVI
XXVII
XXVIII
XXIX
xxx
xxx1
xxx11
Propeller shafts and universal
joints......................
Front axle..
. .!. . . . .
Rear axle..
. . . . . . . . .
Brakes.......................
Springs and shock absorbers.
Steering gear.
. . . . . . .
Body and frame..
. . .
Radio interference suppression
system.....................
Shipment and temporary
storage 180-182
REFERENCES. . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX...............................................
4
TM
9-803
1
PART ONE-OPERATING
Section
I
INSTRUCTIONS
INTRODUCTION
Paragraph
Scope
1.
. . . . . . . . . . . . . . . . . . . . . . . . .._.......................
1
SCOPE.
a.
This technical manual* is published for the information and
guidance of the using arm personnel charged with the operation and
maintenance of this materiel,
b.
In addition to a description of the I/4-tori 4 x 4 Truck (Willys-
Overland model MB and Ford GPW), this manual contains technical
information required for the identification, use, and care of the mate-
riel. The manual is divided into two parts. Part One, sections I
through VII, contains vehicle operating instructions. Part Two, sec-
Lf_-_ x1111 LL_^.._.l_**All,
^__L_:__ “C,,,CK ,‘,alllLcllaL,L.c :_“C....,.C:~^..
Ll”rlS ” 111 rrll”uyrl “VVIT C”,,LIll,S _._L:_,_ __:_e___,,,
lllDl.l
ULLl”llJ
to using arm personnel charged with the responsibility of doing
maintenance work within their jurisdiction, including radio suppres-
sion and shipment and temporary storage information.
c. In all cases where the nature of the repair, modification, or
adjustment is beyond the scope of facilities of the unit, the respon-
sible ordnance service should be informed so that trained personnel
with suitable tools and equipment may be provided, or proper in-
structions issued.
d.
This manual includes operating and organizational mainte-
nance instructions from the following Quartermaster Corps lo-series
technical manuals. Together with TM g-180349 and TM 9-1803B,
this manual supersedes them:
,.\
mrr .I\ ..nrl nr\ .___.._A .nn.
llvl
IV-lllJ.3, LU fwlgusr 1YLtl.
(11
(2)
TM 10-1207, 20 August 1941.
(3)
TM 10-1349, 3 January 1942.
(4)
TM 10-1513, Change 1, 15 January 1943.
*To provide operating instructions with the materiel, this technical manual has
been published
in
advance of complete technical review. Any errors or omissions
will be corrected by changes or, if extensive, by an early revision.

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