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CHRYSLER
INTERNATIONAL
SERVICE MANUAL
SUPPLEMENT
1998
JEEP WRANGLER
To order the special service tools used and
illustrated, please refer to the instructions on
inside back cover.
NO PART OF THIS PUBLICATION MAY BE
REPRODUCED, STORED IN A RETRIEVAL
SYSTEM, OR TRANSMITTED, IN ANY FORM OR
BY ANY MEANS, ELECTRONIC, MECHANICAL,
PHOTOCOPYING, RECORDING, OR OTHERWISE,
WITHOUT THE PRIOR WRITTEN PERMISSION
OF CHRYSLER INTERNATIONAL.
Chrysler International reserves the right to make changes in design or to
make additions to or improvements in its products without imposing any obli-
gations upon itself to install them on its products previously manufactured.
Litho in U.S.A. Copyright © 1997 Chrysler International
FOREWORD
The information contained in this service manual has been prepared for the professional automotive tech-
nician involved in daily repair operations. This manual does not cover theory of operation, which is addressed
in service training material. Information describing the operation and use of standard and optional equipment
is included in the Owner’s Manual provided with the vehicle.
Information in this manual is divided into groups. These groups contain general information, diagnosis,
testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and compo-
nents. To assist in locating a group title page, use the Group Tab Locator on the following page. The solid bar
after the group title is aligned to a solid tab on the first page of each group. The first page of the group has
a contents section that lists major topics within the group. If you are not sure which Group contains the infor-
mation you need, look up the Component/System in the alphabetical index located in the rear of this manual.
Tightening torques are provided as a specific value throughout this manual. This value represents the
midpoint of the acceptable engineering torque range for a given fastener application. These torque values are
intended for use in service assembly and installation procedures using the correct OEM fasteners. When
replacing fasteners, always use the same type (part number) fastener as removed.
Chrysler International reserves the right to change testing procedures, specifications, diagnosis, repair
methods, or vehicle wiring at any time without prior notice or incurring obligation.
GROUP TAB LOCATOR
8L
8W
13
14
25
Lamps
Wiring Diagrams
Frame and Bumpers
Fuel System
Emission Control Systems
TJ
INTRODUCTION
1
INTRODUCTION
CONTENTS
page
page
GENERAL INFORMATION
BODY CODE PLATE . . . . . . . . . . . . . . . . . . . . . .
FASTENER IDENTIFICATION . . . . . . . . . . . . . . . .
FASTENER USAGE . . . . . . . . . . . . . . . . . . . . . . .
INTERNATIONAL VEHICLE CONTROL AND
DISPLAY SYMBOLS . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION
VEHICLE IDENTIFICATION NUMBER
2
4
4
4
METRIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . .
THREADED HOLE REPAIR . . . . . . . . . . . . . . . . .
TORQUE REFERENCES . . . . . . . . . . . . . . . . . . . .
VEHICLE DIMENSIONS . . . . . . . . . . . . . . . . . . . .
VEHICLE IDENTIFICATION NUMBER . . . . . . . . .
VEHICLE SAFETY CERTIFICATION LABEL . . . . .
7
7
9
3
1
1
The Vehicle Identification Number (VIN) plate is
located on the lower windshield fence near the left
A-pillar. The VIN contains 17 characters that provide
data concerning the vehicle. Refer to the VIN decod-
ing chart to determine the identification of a vehicle.
The Vehicle Identification Number is also
imprinted on the:
•
Body Code Plate.
•
Vehicle Safety Certification Label.
•
Frame rail.
To protect the consumer from theft and possible
fraud the manufacturer is required to include a
Check Digit at the ninth position of the Vehicle Iden-
tification Number. The check digit is used by the
manufacturer and government agencies to verify the
authenticity of the vehicle and official documenta-
tion. The formula to use the check digit is not
released to the general public.
VEHICLE SAFETY CERTIFICATION LABEL
A vehicle safety certification label (Fig. 1) is
attached to every Chrysler Corporation vehicle. The
label certifies that the vehicle conforms to all appli-
cable Federal Motor Vehicle Safety Standards. The
label also lists:
•
Month and year of vehicle manufacture.
•
Gross Vehicle Weight Rating (GVWR). The gross
front and rear axle weight ratings (GAWR’s) are
based on a minimum rim size and maximum cold tire
inflation pressure.
•
Vehicle Identification Number (VIN).
VEHICLE IDENTIFICATION NUMBER DECODING CHART
POSITION
1
2
3
4
5
6
Make
Vehicle Type
Gross Vehicle Weight Rating
Vehicle Line
Series
INTERPRETATION
Country of Origin
J = Jeep
4 = MPV
E = 3001-4000 lbs.
F = 4001-5000 lbs.
Y = Wrangler 4X4
1 = Sport
2 = SE
4 = Sahara
9 = Open Body
P = 2.5L Unleaded-Gasoline
S = 4.0L Unleaded-Gasoline
W = 1998
P = Toledo #2
CODE = DESCRIPTION
1 = United States
7
8
9
10
11
12 thru 17
Body Style
Engine
Check Digit
Model Year
Assembly Plant
Vehicle Build Sequence

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