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CHRYSLER
CORPORATION
SERVICE MANUAL
1995 JEEP
To order the special service tools used and
illustrated, please refer to the instructions on
inside back cover.
NO PART OF THIS PUBLICATION MAY BE
REPRODUCED, STORED IN A RETRIEVAL
SYSTEM, OR TRANSMITTED, IN ANY FORM
OR BY ANY MEANS, ELECTRONIC, ME-
CHANICAL, PHOTOCOPYING, RECORDING,
OR OTHERWISE, WITHOUT THE PRIOR
WRITTEN PERMISSION OF CHRYSLER
CORPORATION.
Chrysler Corporation reserves the right to make changes in design or to
make additions to or improvements in its products without imposing any ob-
ligations upon itself to install them on its products previously manufactured.
Litho in U.S.A. Copyright © 1994 Chrysler Corporation 20M0694
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FOREWORD
The information contained in this service manual has been prepared for the professional automotive tech-
nician involved in daily repair operations. This manual does not cover theory of operation, which is addressed
in service training material. Information describing the operation and use of standard and optional equipment
is included in the Owner’s Manual provided with the vehicle.
Information in this manual is divided into groups. These groups contain general information, diagnosis,
testing, adjustments, removal, installation, disassembly, and assembly procedures for the components. To as-
sist in locating a group title page, use the Group Tab Locator on the following page. The solid bar after the
group title is aligned to a solid tab on the first page of each group. The first page of the group has a contents
section that lists major topics within the group. If you are not sure which Group contains the information you
need, look up the Component/System in the alphabetical index located in the rear of this manual.
A Service Manual Comment form is included at the rear of this manual. Use the form to provide Chrysler
Corporation with your comments and suggestions.
Tightening torques are provided as a specific value throughout this manual. This value represents the
midpoint of the acceptable engineering torque range for a given fastener application. These torque values are
intended for use in service assembly and installation procedures using the correct OEM fasteners. When re-
placing fasteners, always use the same type (part number) fastener as removed.
Chrysler Corporation reserves the right to change testing procedures, specifications, diagnosis, repair
methods, or vehicle wiring at any time without prior notice or incurring obligation.
NOTE: The acronyms, terminology and nomenclature used to identify emissions related components in
this manual may have changed from prior publications. These new terms are in compliance with S.A.E.
recommended practice J1930.
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GROUP TAB LOCATOR
Introduction
0
2
3
5
6
7
8
9
11
13
14
16
19
21
22
23
24
25
Lubrication and Maintenance
Front Suspension and Axle
Rear Suspension and Axles
Brakes
Clutch
Cooling System
Electrical
Engines
Exhaust System and Intake Manifold
Frame and Bumpers
Fuel System
Propeller Shafts
Steering
Transmission and Transfer Cases
Wheels and Tires
Body Components
Heating and Air Conditioning
Emission Control Systems
Index
Service Manual Comment Forms
(Rear of Manual)
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INTRODUCTION
1
INTRODUCTION
CONTENTS
page
page
DESIGNATIONS, LABELS/PLATES, CODES AND
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MEASUREMENT AND TORQUE
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 11
DESIGNATIONS, LABELS/PLATES, CODES AND DIMENSIONS
INDEX
page
Engine and Transmission/Transfer Case
Identification . . . . . . . . . . . . . . . . . . . . . . . . . .
International Vehicle Control and Display Symbols
Major Component Identification . . . . . . . . . . . . . .
Trailer Towing Specifications . . . . . . . . . . . . . . . .
Vehicle Code Plate . . . . . . . . . . . . . . . . . . . . . . .
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Vehicle
Vehicle
Vehicle
Vehicle
Vehicle
Designations . . . . . . . . . . . . . . .
Dimension Data . . . . . . . . . . . .
Identification Number (VIN) Plate
Load Data . . . . . . . . . . . . . . . .
Safety Certification Label . . . . . .
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1
5
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VEHICLE DESIGNATIONS
The Vehicle Code Designations chart lists the vehi-
cle description and code for Cherokee and Wrangler
vehicles. The codes are used to identify vehicle types
in charts, captions and in service procedures. The ve-
hicle codes are different than the Vehicle Identifica-
tion Number (VIN) or the wheelbase/model code.
The following illustrations shows the labels, decals
and plates as well as locations on each vehicle.
VEHICLE CODE DESIGNATIONS
2
INTRODUCTION
VEHICLE, LABELS AND PLATES—XJ
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