ZUKOWKA-Zuk_spare_parts_catalog.pdf

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engines S-21 and 4C90 ; gearboxes A13.1 and TS5-21
SPARE PARTS CATALOG
Compiled by
http://zukowka.wordpress.com/
CONSUMABLES
Specific to
Fuel
Coolant
A13.1 gearbox oil
Transmission
TS5-21 gearbox oil
Rear axle oil (3005/3015)
Front wheel hubs grease
Fear leaf springs grease
Suspension,
Tyres
handling
[associated rims]
Brakes fluid
Steering box oil
Accumulators
Engine oil
Engine oil filter
Air filter
4C90
engine
Fuel filter
Timing belt
Accessories belt
Injection pump oil
Preheat plugs
Accumulator
Engine oil
S-21
engine
Engine oil filter
Air filter
Spark plugs
Iskra F75, Bosch W175T1
Filtron AR233
Filtron PM819
Gates 5395
AVX 10×950
Hipol MF (GL-3 80W-90)
Hipol 15
Beru 137MJ, PAL1506/A4.4
6SE60TM (12V 60 Ah)
Selektol Special SAE 20W-40,
Selektol Special SD SAE 10W-30
PP-6.2
207/75 R16 C
[6J x 16 - 5 x 139.7]
DOT3/etc
Hipol MF (GL-3 80W-90)
Varta D59 (12V 60Ah)
Mobil Super 1000 15W-40
PP-8.7.2
Hipol MF (GL-3 80W-90)
Hipol 15 F (GL-5 85W-90)
Hipol 15 F (GL-5 85W-90)
ŁT 43
graphite grease
6.50 R16 10 C
[4.50E x 16 - 5 x 139.7]
DA-1, R-3
Hipol 15
6SC45 (12V 45Ah)
Superol CC SAE 10W-30,
Milvus CC SAE 15W-40
4
0,25/0,32 MPa
0,4 dm
3
0,33 dm
3
2
6 dm
3
1
1
1
1
1
0,2 dm
3
4
1
5,0
1
1
4
9 000 km
9 000 km
9 000 km
15 000 km
18 000 km
18 000 km
9 000 km
18 000 km
81 000 km
(check 27 000 km)
check 9 000 km
54 000 km
1,9 dm
3
125 g each
Hipol 15
Item
Suggestion
Original
Amount
55 dm
3
12 dm
3
1,2 dm
3
Life span
27 000 km
50 000 km or 3 y
100 000 km or 5 y
100 000 km or 5 y
36 000 km?
(refill 9 000 km)
36 000 km
(refill 9 000 km)
40 000 km
40 000 km
(rotate 9 000 km)
36 000 km or 3 y
36 000 km
TIGHTENING TORQUE
Specific to
Head stud nuts
Head cap bolt nuts
Main bearing cover screws
Screw nuts for crank handle cover
Flywheel screws
Suction and exhaust pipe screw nuts
Screw fixing the pulley and toothed pulley on the crankshaft
Fastener
Thread
M12x1,25
M10
M14
M11x1
M12x1,25
M8
M16
M16
M16x1,5
M10
M8
M18x1,5
M12x1,25
M6
M12
M14x2
M14
M10x1
M11x1
M10x1
M8
M12
M10
M8
M12x1,25
Torque [N
⋅
m]
93...98
34...44
147...157
approx. 70...75 *
127,5...136
14,7
186...196
186...196
78,5...88
19,6
10...20
50...70
15...25
58,8...68,6
44,1
107,8...117,6
120,5...133,3
66,5...73,5
74,5...81,3
19,6
14,7
44,1
24,5
30.0
34,3
Specific to
A13.1 gearbox
Fastener
Crown nut for the main gearbox shaft
Drive shaft flange end bolt nuts
Crown nut for the main drive shaft of the gear unit.
Thread
M20x1,5
M10x1,25
M20x1,5
M12x1,25
M12
M8
M12x1,25
M12x1,25
special thread
M10
M10x1
special thread
M18
M18
M10x1
M8x1
M10x1,25
M11x1
M14x1,5
M12x1,25
M14x1,5
M24x1,5
Torque [N
⋅
m]
117,6
39,2
176...245
100...115
105...112
12
39.2
39.2
107,8...127,4
39.2
40.0
107,8...127,4
117,6...137,2
117,6...137,2
19,6
12,7
19,6
24,5
58,8
39,2
98,0...117,6
98,0...117,6 **
Transmission:
rear axle
(3005/3015)
Screws fastening the disc wheel to the differential housing
Fixing screws for the bearing cover of the differential housing
Attachment screws for the main gear unit housing cover
Screw nuts for fixing the front suspension beam to the frame
Screw nuts for attaching the upper arm bracket to the
suspension front bar
Threaded bushings for the upper arm
Clamping screw of the upper head of the rocker arm connector
Corona nuts for attachment of lower control arm axles
Threaded sleeves of the lower control arm
Threaded bolt of the upper control arm
Lower control arm threaded pin nut
Screw nuts for attaching the spring bowl to the lower control
arm
Nuts for the lower link pin of the front shock absorber
Piston nut for rear shock absorber
Corona nut for front suspension stabilizer connector
Pin nuts and spring stirrup
Corona nuts for shock absorber mounting AT-9
Nuts for chassis wheel fixing
Corona nuts for front wheel hub
4C90
engine
Screw fixing the camshaft gear
Nut for hub clamping adjusts injection angle
Nuts for attaching the ejector pump to the bracket
Injector yoke nut
Nozzle nut
Coupling nut for high pressure hose
Fan hub fixing nut
Screws fastening the DO2 clutch housing to the engine
* Tighten to the specified torque or higher until the screws are 0,110...0,140 mm longer.
Head screws
Main bearing cover screws
Screw nuts for crank handle cover
S-21
engine
Flywheel bolt nuts
Screw nuts for the suction-exhaust line
Exhaust pipe stirrup nuts
Engine suspension screws
Screws fastening the DO2 clutch housing to the engine
** The tightening torque specified must be combined with the required bearing clearance (see BEN sections 4.2.3. and 5.1.2.).
Transmission:
DO2 clutch
Transmission:
Screws for attaching the DO2 clutch holder to the flywheel
Screw nuts for attaching the box to the clutch housing
9.
TABL
ICE
CZESCI
ZAMI
ENNY
CH
Fa
lie
SILNI
K
WYSO
KOPR
ĘŻNY
4C90
Poz.|Nr
części
1
|
00000732
2
|
09-1000100
1987-12
Nazwa
części
10.20
Szt.
1
l
Silnik
4C90
bez
sprzęgła
i
skrzyni
biegów.
.
.
Silnik
kpl.
ze
sprzęgłem
i
skrzynią
biegów
=
2
D
=
)
AV
|
|
J55
;
LeLL
ZEN
N
A
1
ZĘ
-
at
p
ts
RA
D
ol
a
©
Te
g
il
LU
Wprowadzenie
Zmiana
Stopień
zamienności
~

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